Pyrolysis reactor technology
Our Technology

Advanced Pyrolysis Technology

Converting post-industrial clean plastic into premium EN590-grade diesel and industrial carbon black through thermal decomposition.

What is Pyrolysis?

Pyrolysis is a thermal decomposition process that occurs in the absence of oxygen. When plastic waste is heated to high temperatures (typically 400-600°C) without oxygen, the long polymer chains break down into smaller hydrocarbon molecules.

These smaller molecules can then be condensed into liquid fuels, primarily diesel and other petroleum products. The process also produces carbon black, a valuable industrial material used in tires, inks, and plastics.

No combustion - No harmful emissions
Closed-loop system for maximum efficiency
Produces high-quality EN590 diesel
Zero waste - 100% material utilization
Pyrolysis reactor in operation

The Process

Our four-stage process ensures maximum efficiency and output quality

01

INPUT - Post Industrial Clean Plastic

We source and process clean post-industrial plastic waste, including HDPE, LDPE, PP, and PS. The plastic is sorted, cleaned, and prepared for the pyrolysis process. Our feedstock quality control ensures consistent output quality.

Sorted plastic materials
Quality controlled feedstock
Clean industrial waste
INPUT - Post Industrial Clean Plastic
02

PROCESS - Thermal Decomposition

The plastic enters our advanced pyrolysis reactor where it is heated to 400-600°C in an oxygen-free environment. The polymer chains break down into smaller hydrocarbon molecules, producing gases that are then condensed into liquid fuel.

Controlled temperature process
Oxygen-free environment
Advanced reactor technology
PROCESS - Thermal Decomposition
03

REFINE - Cleaning & Refinery

The condensed hydrocarbons undergo a refining process to remove impurities and achieve EN590 standards. Our multi-stage purification system ensures the highest quality output meeting European fuel specifications.

Multi-stage purification
Quality testing
EN590 compliance
REFINE - Cleaning & Refinery
04

OUTPUT - Premium Products

The final output consists of 85% EN590-grade diesel fuel and 15% industrial carbon black. Both products are market-ready and meet industry standards for their respective applications.

85% EN590 diesel
15% carbon black
Market-ready products
OUTPUT - Premium Products

Product Output

Our process produces two valuable products from plastic waste

EN590 Diesel

85%

European standard quality diesel fuel suitable for transportation and industrial applications. Meets all EN590 specifications for cetane number, sulfur content, and density.

Market Price: $750/ton

Carbon Black

15%

Industrial grade carbon black used in tire manufacturing, inks, paints, and plastic products. High-quality material with consistent properties.

Market Price: $400/ton

Technology Advantages

Advanced Pyrolysis

State-of-the-art thermal decomposition technology with precise temperature control and maximum efficiency.

EN590 Compliant

Our diesel output meets strict European EN590 standards for quality, cetane number, and sulfur content.

Zero Emissions

Closed-loop system with no harmful emissions compared to traditional incineration methods.

High Efficiency

100% material utilization - every kilogram of input produces valuable output with zero waste.

Scalable Operations

Modular design allows for easy scaling from 12 tons/day to 40 tons/day or larger.

Quality Control

Multi-stage purification and testing ensures consistent, market-ready products.

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